Design process introduction: This project design includes 2 galvanized prefabricated all steel cone bottom steel plate silos: φ8.2m, with a storage capacity of 600T, 3 sets of 50/28 bucket elevators with an hourly output of 50-60 tons, 3 sets of TGSS25 drag conveyors with an hourly output of 50-60 tons, 1 set of three-layer vibrating cleaning screen (with wind selection equipment) capable of screening wheat and corn impurities, as well as a complete set of dust removal equipment, ventilation and temperature measurement equipment, and a dual electric control cabinet system, achieving the mechanization and electrification of customer bulk corn and bulk wheat storage. When the incoming material on site is corn, the bulk truck can directly put the bulk corn into the unloading pit on site. The corn is lifted by a elevator to a three-layer vibrating screen, which removes large and small impurities from the corn. The clean corn is then stored inside the silo through a magnetic separator. Users can choose to regularly check the temperature changes inside the silo based on the storage time of the corn, and when the temperature and humidity inside the silo are too high, The temperature and humidity data will be alarmed through the control panel of the electric control cabinet. Customers can choose to turn on the ventilation equipment at the bottom of the silo for cooling treatment. They can also use the reverse function designed for customers to turn on the reverse scraper and import the grain stored in silo 1 into silo 2, ensuring the time and quality of grain storage and avoiding the occurrence of mold and clumping.

Finally, through the electrical control cabinet in the workshop control room, the electric gate at the bottom of the silo, the feeding elevator, and the workshop scraper conveyor are controlled to achieve effective linkage with the feed workshop storage bin, reducing 2-4 manual labor and effectively reducing customer storage and labor management costs.

Introduction to main equipment parameters:
1. Two φ8.2m steel silos with a volume of 888m³ can store more than 600 tons of corn. The silo body is made of 270g/square double-sided galvanized sheet and is integrally formed by mechanical rolling. There are 13 silo layers in total, and the height of each layer is 1.12m. , all-steel cone bottom structure, the cone bottom angle is designed according to the 45° standard, and the material is discharged cleanly. The column legs are made of 18 national standard H-shaped steels with tie bars between the column legs.

There are three 2.50/28 model elevators, with a conveying output of up to 50-60 tons per hour. The bucket elevator has a plexiglass observation window, a squirrel-cage tail wheel, and the belt prevents deviation and slippage. The three elevators are also equipped with anti-return devices. . The fuselage is equipped with explosion-proof windows to effectively ensure safe use. The surface of the cylinder is galvanized to reduce later use and maintenance costs.

3. TGSS25 type drag conveyor, the conveying output matches the 50/28 model elevator, using Zhenjiang three-dimensional polymer polyethylene wear-resistant scraper, manganese steel chain, wear-resistant plate at the head and tail, and herringbone rainproof cover The design and body are galvanized and maintenance-free in the future.

After receiving the order, the company immediately arranges production and orders. After receiving the customer's geological survey report, the design institute will design the basic drawings. After the customer receives the drawings, the civil construction team will be quickly implemented. Our company's after-sales personnel rush to the customer's site to communicate with the customer. The construction team connects and guides infrastructure construction to ensure that customers' infrastructure construction is fast, error-free, worry-free and safe.

The silo foundation adopts a ring-beam design and a reinforced steel cage structure. The embedded parts are welded after the wooden boards are set up and filled with concrete. After waiting for the concrete to dry, backfill the center soil. After curing, the surface of the foundation and its surroundings are leveled and cemented before installation.

In order to allow customers to save corn procurement costs, the factory workshop worked overtime to deliver the corn before the autumn harvest in Anhui. The installation team entered the site at the same time as the goods, rushing to make progress on site, seizing the installation time, and completing the silo before the customer harvested a large amount of corn. Assembled and received high praise from customers.

In order to save time and progress, the installation team adopted the crane hoisting installation method, including silo cap enclosure, silo body hoisting, cone bottom assembly, crane inversion, equipment ground assembly, and crane installation, compressing the installation time to 25 days, 10 days ahead of schedule. Carry out equipment installation and debugging.

Around October 10th, after the installation of the complete machine equipment was completed, our company's sales manager and after-sales technicians quickly rushed to the Anhui site to conduct on-site test machine loading. After on-site debugging and on-site feeding, on-site problems were discovered in time, and the on-site installation team Improve immediately and deliver the silo equipment ordered by customers to customers with guaranteed quality and quantity. When customers are satisfied, we feel at ease; when customers feel at ease, we feel comfortable.

Shelley Storage Company produces prefabricated galvanized corrugated steel plate silos. The corrugated plates used in the assembly of Shelley steel plate silos are formed in one go by an automated assembly line with high accuracy. From top to bottom of the steel silo, the thickness of the ribs and corrugated plates will become thicker because the material at the bottom bears greater weight. Before packaging and transportation, the plates used for silo assembly will undergo corresponding stamping, bending and galvanizing processes.

The prefabricated steel silo has the characteristics of light weight, less consumables, disassembly, and mobility. After your business develops and changes, it can be dismantled and reused to reduce the secondary costs of business operations.

Our company's prefabricated steel silo can save labor to the maximum extent, and has the characteristics of small footprint and simple operation. There are more than 1,000 silo types, and the company's product storage capacity ranges from 5T to 10,000T, which are divided into all-steel cone bottom steel plate silos, cement cone bottom steel plate silos and flat bottom silos, which can be customized according to different customer requirements. Compared with traditional silos, steel silos have obvious advantages, mainly including the following points:

1. The steel plate silo has large capacity and wide adaptability. The storage capacity of a single silo is 50~1200 tons. It can be equipped with temperature measurement, humidity measurement, ventilation, discharging and other equipment to meet the storage requirements of different industries and different materials;

2. The steel silo is manufactured with high precision and strong interchangeability. All parts of the steel plate silo are produced using the most advanced fully automatic steel plate silo rolling line at home and abroad. The overall structure adopts an assembled structure and has a long service life;

3. High level of automation for incoming and outgoing materials. Steel plate silos and steel plate silo groups can use PLC systems to realize automatic control of simulated screen displays to improve production efficiency and silo management levels;

4. The steel plate silo saves investment and has low cost. Compared with traditional silos, the investment in steel silos with the same capacity can be saved by 30%-50%, which greatly saves labor costs.

5. If the grain is stored, it can effectively prevent problems such as pests and mice from damaging the grain and mildew. 6. Reinforced concrete silos use steel bars, cement, sand, water, etc., and the material selection is fixed; steel plate silos use steel plates.

7. The construction of traditional silos is complex, with low mechanization, slow speed, limited height, small capacity, and high basic requirements; steel silos are constructed with professional equipment, simple to operate, high in technology, fully automated, fast in speed, short in capacity, Large, small footprint, low foundation requirements.

8. Traditional silos store a single variety of materials, have limited application scope, are difficult to manage and use, and cannot be renovated or demolished; steel silos can store powder, liquid, granular, etc. in a wide range of storage areas, making it easy to realize scientific and systematic granary management. ization, automation, rationalization, and can be transformed.

9. Traditional silos have poor sealing, waterproof performance, high hygroscopicity, easy leakage, and poor moisture-proof performance; steel silos are sealed, leak-proof, and moisture-proof, have high mechanization and automation levels, complete supporting equipment, reasonable processes, and easy operation and use convenient.

10. The former has complex construction, heavy workload, low degree of mechanized operation, and poor safety; the latter, all mechanized operation, has high construction technology content, is safer, and has better explosion-proof properties.

11. Traditional silos have high costs, high total investment, and relatively high operating costs. The outbound rate is low, generally around 70%. Long-term use can easily cause accumulation of materials in the silo; steel silos have short construction periods, save labor, and have low construction costs. , low operating costs, high delivery rate, reaching more than 90%, and materials in the silo are not easy to accumulate.

Shelley Company was founded in 2007 and now has more than 30 invention patents and utility model patents. It has a dust-free workshop of nearly 8,000 square meters and is equipped with the most advanced fully automatic laser cutting machines, CNC lathes, metal bending machines and automatic Shearing machines, etc., the company has a team of more than 10 professional designers and engineers, and hundreds of factory directors, workshop directors, production schedulers, skilled workers and installers. Since the establishment of the company, it has established extensive cooperation with domestic customers and sold products to Argentina, Australia, the United States, Chile, Cambodia, Ethiopia, Honduras, Iran, India, Indonesia, South Korea, Malaysia, Myanmar, Pakistan, and South Africa. 55 countries and regions including Sudan, Serbia, Thailand, Tanzania, Ukraine, Vietnam, Peru, New Zealand, Mexico, Philippines and Uganda, and has won widespread praise from customers at home and abroad.

Good granary, made by Shelley, making people who use Shelley products happier is our unremitting pursuit of Shelley people.