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To address the shortcomings in crop seed drying and storage facilities in Wuda District, Wuhai City, and improve the regional capacity for seed breeding, storage, and agricultural support services, the Wuda District Agriculture and Animal Husbandry Water Affairs Bureau implemented the Crop Seed Breeding Capacity Improvement Project. Entrusted by the Wuda District Agriculture and Animal Husbandry Water Affairs Bureau, Inner Mongolia Jiafeng Construction Co., Ltd. carried out the detailed geotechnical investigation for this project, providing reliable geological data for engineering design and construction.
The project is located inside the premises of Feida Canned Food Factory in Wuda District, Wuhai City. The main construction includes a grain storage and drying center, together with supporting facilities including a 300T wet grain silo, a 200T grain dryer, and 2×1000T corn dry grain silos. The project integrates wet grain receiving, mechanized drying, and safe grain storage functions.
After completion, the project will effectively improve regional seed processing and storage capacity, enhance traditional grain storage and drying conditions, ensure the safe storage of high-quality seeds, reduce grain losses, and improve the standardization level of agricultural supporting facilities. It is of great significance for promoting the improvement of quality and efficiency in local agriculture. The construction of this project is both necessary and feasible
The wet corn is unloaded by a hydraulic grain tipper and conveyed through the drag conveyor at the bottom of the receiving pit to the bucket elevator. The bucket elevator then transfers the corn into the double-drum pre-cleaner, which removes large impurities and small impurities from the corn. After passing through the permanent magnetic cylinder to remove metal contaminants, the corn is conveyed by the bucket elevator into the wet grain buffer silo.
The corn is then transported by the belt conveyor at the bottom of the silo to the elevator in front of the dryer. After completing the drying process in the grain dryer, the dried corn is conveyed by the belt conveyor to the elevator in front of the silo. The grain enters the silos sequentially through the roof drag conveyor.
The silos are equipped with ventilation and temperature monitoring systems to ensure safe corn storage. A mobile belt conveyor is installed at the bottom of the silos for grain loading operations.
This project has been optimized and designed with a focus on intelligent operation and grain breakage prevention. The supporting systems include lifting equipment, conveying equipment, cleaning and dust removal systems, ventilation systems, grain temperature monitoring systems, anti-falling devices, and intelligent electrical control systems.
The surface of the conveying equipment and the steel silo body adopts a galvanizing process for rust prevention. The steel silo body is assembled with double-sided galvanized steel sheets with a coating weight of 275g/㎡. All bolts used for the silo body are 10.9-grade high-strength Dacromet galvanized bolts. The service life of the steel silos is more than 25 years.
The silo design for this project is simple, elegant, and practical. The entire system adopts an electrical PLC intelligent control system, providing convenient and efficient operation. While reducing labor requirements, the standby efficiency is increased by 25%. The project realizes mechanized grain loading and unloading, effectively reducing labor costs.
TCZK06410 Volume: 411m³ Diameter: 6.4m Silo body height: 11.2m Overall height: 16.95m Hopper angle: 25°. The silo roof panels are made of zinc-aluminum-magnesium coated steel sheets. Natural ventilation windows, manholes, and ladders are installed on the silo roof. The silo roof is sealed with aviation sealant and waterproof gaskets, and safety guardrails are installed around the entire silo eave.
2-TCZK10013 Volume: 1360m³ Diameter: 10m Silo body height: 14.5m Overall height: 22.9m Hopper angle: 25°. The silo roof panels are made of zinc-aluminum-magnesium coated steel sheets. Natural ventilation windows, manholes, and ladders are installed on the silo roof. The silo roof is sealed with aviation sealant and waterproof gaskets, and safety guardrails are installed around the entire silo eave.
Silo body: The silo wall panels are made of high-quality hot-dip galvanized steel coils supplied by large-scale steel mills. The double-sided galvanizing coating weight is 275g/㎡. The final galvanized layer is continuous, smooth, and uniform. The corrugated steel sheets adopt a punched-hole design. The joints between silo panels are sealed with aviation waterproof sealant strips; the columns and silo wall panels are connected using high-strength customized bolts with anti-oxidation film special coating. The ring beams, column bases, and tie rods of the hopper bottom are galvanized, and the hopper bottom plates are treated with protective painting.
Due to the short production period and the fact that the customer's foundation construction occupied part of the installation schedule, after the contract was signed, our company immediately arranged production planning and maintained real-time communication with the customer regarding the progress of foundation construction to ensure coordination between foundation work and equipment installation.
After all components were manufactured and passed inspection, they were shipped to the project site for installation. The installation team overcame various construction challenges, demonstrated a spirit of dedication and perseverance, and relied on professional and extensive construction experience to strictly control every installation procedure. With high-quality construction techniques, the team successfully completed the installation and commissioning of the project.
With high-quality products and a service-oriented approach, Shelley Grain Silo has earned high recognition and praise from the customer.
Assembled steel silos can be widely applied not only in grain and oil processing enterprises but also in feed mills, flour mills, grain trading companies, farms, and soybean product processing plants. The high level of mechanization of assembled steel silos can effectively reduce enterprise operating costs, while their small footprint can reduce infrastructure construction costs.
In addition, assembled steel silos feature a detachable structure, which can reduce secondary investment costs for enterprises and avoid asset losses. Assembled steel silos have low self-weight, low material consumption, and a high level of standardization. They can be manufactured into standardized components according to domestic materials, achieving standardized, universal, and serialized production, and can be flexibly combined into various silo types according to customer requirements.
Shandong Shelley Grain Steel Silo Co., Ltd -- TSE SILO, is committed to providing the safest intelligent grain storage solutions for a wide range of customers. Our services cover the R&D, design, manufacturing, sales, installation, and after-sales service of intelligent steel silos and supporting equipment. We focus on providing the most reliable turnkey projects for grain storage, grain utilization, and grain logistics for various industries including breweries, feed mills, livestock farming enterprises, grain and oil processing companies, soy product processing plants, vinegar and soy sauce breweries, starch and flour processing plants, grain logistics companies, agricultural cooperatives, and national grain depots.
Our company's marketing primarily targets high-end customer groups both domestically and internationally. We focus mainly on customized projects for complete sets of steel silo equipment, which are exported to over 100 countries and regions including the United States, Canada, Australia, New Zealand, Mexico, Russia, Ukraine, Kazakhstan, Thailand, Vietnam, South Africa, India, Pakistan, Bangladesh, Egypt, Honduras, Chile, Peru, Guatemala, Ecuador,Cameroon and Angola. The total constructed storage capacity exceeds 10 million tons.With a sincere business philosophy, excellent product quality, and outstanding after-sales service, we have earned widespread praise from domestic and international customers and established long-term cooperative relationships.
In the future, our company will continue to be driven by technological innovation, integrating IoT, big data, and intelligent control technologies to create a new paradigm of smarter, safer, greener, and more efficient grain storage. We are committed to contributing Chinese wisdom and solutions to global food security and the upgrading of industrial chains.
Written by
Shandong Shelley Grain Steel Silo Co., Ltd
Editor Jin
WhatsApp : +86-18653877118
Email : shelley@cnshelley.com
